Bezares Adds a New High-Precision Hydraulic Broaching Machine to Strengthen Its Production Capacity

Bezares Adds a New High-Precision Hydraulic Broaching Machine to Strengthen Its Production Capacity

Bezares continues to advance its industrial modernization strategy with the addition of a new EKIN RISZ 10x1250x320 hydraulic broaching machine, a state-of-the-art piece of equipment designed to enhance production capacity, machining precision, and energy efficiency in internal broaching processes.

The new machine, manufactured by EKIN S. Coop., stands out for its fixed-table configuration and synchronized hydraulic system, enabling highly stable and precise broaching operations. Thanks to its design, the workpiece remains stationary while the tool performs the working stroke, reducing vibrations and improving the final machining quality.

Its main technical features include:
• 1,250 mm working stroke
• Maximum broaching force of 100 kN
• Broaching speed of up to 10 m/min
• Siemens PLC control system
• Automatic lubrication
• Cooling system with magnetic chip conveyor
• Capability to work with different broach types up to 1,480 mm

The machine has been designed with a strong focus on efficiency and sustainability. Its hydraulic system, controlled through a Siemens variable frequency drive, enables estimated energy savings of approximately 20% compared to conventional hydraulic solutions.

Another key advantage is the reduction of vibrations thanks to its reinforced double-layer structure and optimized broach guidance during the process, resulting in a significant improvement in the surface finish and dimensional accuracy of machined parts.

In terms of productivity, the broaching machine allows cycle times close to 40 seconds per part, optimizing manufacturing processes and increasing the plant’s operational capacity.

The equipment also incorporates advanced safety systems in compliance with European regulations, including CE certification, integrated safety protections, and ProfiSafe control architecture.

With this new investment, Bezares reaffirms its commitment to technological innovation, continuous improvement, and excellence in its production processes, further strengthening its ability to meet the quality and competitiveness demands of the international market.

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